Maersk updates containerised vehicle booking requirements

Maersk white truck

Maersk has issued updated booking and acceptance requirements for vehicles transported in containers, following the introduction of dedicated UN numbers for battery-powered vehicles under IMDG Code Amendment 42-24.

The requirements apply to new, used and damaged vehicles, including cars, motorbikes, e-bikes, e-scooters, boats, forklifts, golf carts and aircraft.

Whether a vehicle must be declared as dangerous goods depends on its power source and condition when it is handed over for transportation.

Vehicle booking codes

Customers must use the commodity code corresponding to the condition of the vehicle:

Commodity code Description
004607 New vehicle, dangerous or non-dangerous goods
004608 Used vehicle, dangerous or non-dangerous goods
004609 Damaged vehicle, dangerous or non-dangerous goods

Vehicles with unrepaired collision, structural, undercarriage or other material damage must be booked under commodity code 004609. Damaged electric vehicles may require an additional assessment before being accepted.


Dangerous goods classifications

The required UN number depends on the vehicle’s propulsion system:

Vehicle type Classification Non-DG treatment under SP961
Petrol, diesel or gas powered UN 3166, Class 9 Permitted if all conditions are met
Hybrid, including plug-in hybrid UN 3166, Class 9 Permitted if all conditions are met
Fuel cell powered UN 3166, Class 9 Permitted if all conditions are met
Lithium-ion battery powered UN 3556, Class 9 Must be declared as dangerous goods
Lithium metal battery powered UN 3557, Class 9 Must be declared as dangerous goods
Sodium-ion battery powered UN 3558, Class 9 Permitted if all conditions are met
Other battery types, including lead-acid UN 3171, Class 9 Permitted if all conditions are met

A vehicle may only be booked as non-dangerous goods when it satisfies every condition under Special Provision 961 of the IMDG Code. This includes having its fuel tank empty as defined by the Code.

The forthcoming IMDG Code Amendment 43-26 will remove the current exemption available to hybrid vehicles. These vehicles will subsequently have to be declared as dangerous goods. The amendment may be applied voluntarily from January 2027 and will become mandatory in January 2028.

Vehicles excluded from acceptance

Maersk will not accept vehicles with damaged or defective batteries, flood or water damage, or signs or smells of leakage.

Loose or spare batteries cannot be packed with a vehicle, although batteries installed in the vehicle are permitted. Vehicles are also prohibited from active reefer and non-operating reefer containers.

Additionally, vehicles must not rest directly on or remain in contact with another vehicle inside the container.

Loading and securing requirements

The starter or auxiliary battery, normally the 12-volt battery, must be disconnected. Its terminals and cable ends must be insulated against short circuits.

Vehicles must be switched off and cannot remain connected to a charger. Climate control, camping, security and other systems must also be deactivated.

No cargo may be carried inside, on or attached to a vehicle. Standard equipment supplied by the manufacturer, including a spare wheel, jack and tool kit, may remain inside.

Shippers are responsible for securing vehicles against movement in accordance with the IMO/ILO/UNECE Code of Practice for Packing of Cargo Transport Units.

Maersk recommends that battery-electric and plug-in hybrid vehicles be transported with a state of charge of no more than 30%. Vehicles declared as dangerous goods should carry only enough fuel to enter and leave the container.

The carrier also recommends placing dangerous goods placards on all four sides of containers carrying vehicles, as requirements currently vary between ports. The next IMDG amendment is expected to introduce a formal placarding requirement.

Non-compliant bookings or containers may be rejected or held, with any resulting expenses charged to the shipper. Goods discovered inside vehicles will be treated as undeclared cargo.